Heavy Equipment Transport and Installation for Leading Chocolate Manufacturer

Project Snapshot

Client: GCB Cocoa UK

Sector: Cocoa and chocolate manufacturing

Location: Sudbury, United Kingdom

Equipment: Multiple oversized chocolate holding tanks

Largest Tanks: Approximately 30 tonnes and more than three metres in diameter

Programme: Three phases from November 2023 to April 2024

red truck parked next to large silver holding tanks

The Challenge

Flegg Projects, renowned for its precision in handling heavy equipment, undertook a challenging project for GCB Cocoa UK, a prominent cocoa/chocolate manufacturer establishing itself in the UK. The project involved the intricate transport, offloading, and installation of multiple chocolate holding tanks and equipment from multiple locations to the client’s facility in Sudbury, UK. 

GCB Cocoa UK required the installation of several oversized chocolate holding tanks to expand their production capacity. The primary challenge was the transport and installation of these large tanks, from their supplier, which included multiple double-holding tanks, some with a capacity of ~30T and a diameter over 3 meters. Handling such large and sensitive equipment demanded meticulous planning and precision.

The Solution

The project was divided into three main phases, starting from the initial engagement in November 2023 until the final installation in April 2024.

Preparation and Planning:

  • An initial site survey was conducted in January 2024 to assess the offloading area, holding areas, and installation routes within the building.
  • Several online meetings were held to coordinate details and adjustments leading up to the first phase of the project.
  • Risk assessments and method statements (RAMS) along with lift plans were meticulously prepared and submitted to ensure all safety and operational protocols were clearly defined and adhered to.
  • flegg vehicle lifting large tank
  • various logistics vehicles parked around large white holding tanks

The Execution

Phase 1

The team successfully offloaded and positioned two large tanks.

Phase 2

The double stacked tanks were moved from the holding area to their final positions. Additionally, three more tanks were offloaded; one was placed in its final position, and the remaining two were stored in the holding area.

Phase 3

The final task involved moving the last two tanks from the holding area and securing them in their designated positions.

Throughout these phases, Flegg Projects utilised their specialised medical, project, and transport divisions to manage the complexities of the operations seamlessly.

large holding tanks about to be lifted with forklift

The Outcome

The project was completed on schedule and met all the technical and safety standards, much to the satisfaction of GCB Cocoa UK. The successful installation of the tanks will significantly boost the client’s production capabilities and will streamline their manufacturing process.

Conclusion

This project exemplifies Flegg Projects’ expertise in managing and executing complex heavy equipment installations. The team’s ability to coordinate extensive planning, adhere to stringent safety measures, and execute precise installation manoeuvres demonstrates their leadership in industrial logistics solutions. Through diligent work and strategic planning, Flegg Projects continues to support the growth and operational efficiency of businesses like GCB Cocoa UK.

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